OVERVIEW
Quality at our facility is not an inspection activity — it is a controlled system embedded at every stage of production. From raw material receipt to final dispatch, every process is monitored, validated, and documented to ensure consistent, defect-free components.
Our Quality Management System is structured to meet the stringent requirements of our customers.
- Coordinate Measuring Machines (CMM)
- Contour measurement
- Digital Height gauges and surface plates
- Vernier Calipers, micrometers, bore gauges, Inside- Outside Calipers.
- Thread gauges and plug gauges
- Run-out and concentricity checking- V- Blocks and Bench Centres.
These tools ensure tight dimensional control and repeatability across production batches.
- Brinell Hardness Testing
- Microstructure Examination
- Grain flow verification
- Case depth measurement (if applicable)
- Surface and core hardness validation
- Material composition verification of each batch undergoes defined testing protocols to ensure compliance with customer specifications.
- First Article Inspection (FAI)
- In-process stage inspection
- Statistical Process Control (SPC)
- Control Plans and Process Flow documentation
- Tool wear monitoring
- Batch traceability systems
This ensures early detection of variation and prevents defect propagation.
- Heat number tracking
- Batch identification
- SCADA-recorded heat treatment cycles
- Inspection records and test reports
- Material Test Certificates (MTCs)
Our documentation system ensures complete audit readiness and transparency for Tier-1 automotive customers.
- Final dimensional verification
- Visual inspection
- Surface condition assessment
- Mechanical property confirmation
- Lot approval clearance
Only validated, compliant components are cleared for shipment.
- Root Cause Analysis (RCA)
- Corrective & Preventive Actions (CAPA)
- Poka-Yoke implementation
- Process capability improvement (Cp, Cpk monitoring)
- Die life optimization
- Rejection rate reduction initiatives
Our objective is simple: deliver consistent, reliable, defect-free components that meet the demanding standards of automotive applications.
SERVICE
